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 Common Name:    4,4'-Methylene Dianiline 
 CAS Number:     101-77-9 
 DOT Number:     None 
 Date:           October 30, 1986 
 ----------------------------------------- 
 
 HAZARD SUMMARY 
 *    4,4'-Methylene Dianiline can affect you when breathed in and 
      by passing through your skin. 
 *    4,4'-Methylene Dianiline should be handled as a CARCINOGEN 
      WITH EXTREME CAUTION. 
 *    A single large exposure or repeated smaller exposures can 
      cause serious liver disease (toxic hepatitis) with symptoms of 
      fever, upper abdominal pain, jaundice, and loss of appetite. 
 *    4,4'-Methylene Dianiline may affect the kidneys. 
 *    Exposure can irritate the eyes. 
 
 IDENTIFICATION 
 4,4'-Methylene Dianiline is a light brown crystalline (sugar or 
 sand like) solid. It is used as an epoxy hardening agent and in 
 making resins and rubber. 
 
 REASON FOR CITATION 
 *    4,4'-Methylene Dianiline is on the Hazardous Substance List 
      because it is cited by ACGIH, NIOSH, NFPA and other 
      authorities. 
 *    Definitions are attached. 
 
 HOW TO DETERMINE IF YOU ARE BEING EXPOSED 
 *    Exposure to hazardous substances should be routinely 
      evaluated. This may include collecting personal and area air 
      samples. You can obtain copies of sampling results from your 
      employer. You have a legal right to this information under 
      OSHA 1910.20. 
 *    If you think you are experiencing any work related health 
      problems, see a doctor trained to recognize occupational 
      diseases. Take this Fact Sheet with you. 
 
 WORKPLACE EXPOSURE LIMITS 
 ACGIH:    The recommended airborne exposure limit is 0.1 ppm  
           averaged over an 8 hour workshift.  
 
 *    4,4'-Methylene Dianiline may be a CANCER CAUSING AGENT in 
      humans. There may be no safe level of exposure to a 
      carcinogen, so all contact should be reduced to the lowest 
      possible level. 
 *    The above exposure limits are for air levels only. When skin 
      contact also occurs, you may be overexposed, even though air 
      levels are less than the limits listed above. 
 
 WAYS OF REDUCING EXPOSURE 
 *    Where possible, enclose operations and use local exhaust 
      ventilation at the site of chemical release. If local exhaust 
      ventilation or enclosure is not used, respirators should be 
      worn. 
 *    Wear protective work clothing. 
 *    Wash thoroughly immediately after exposure to 4,4'-Methylene 
      Dianiline and at the end of the workshift. 
 *    Post hazard and warning information in the work area. In 
      addition, as part of an ongoing education and training effort, 
      communicate all information on the health and safety hazards 
      of 4,4'-Methylene to potentially exposed workers. 
 
 This Fact Sheet is a summary source of information of all potential 
 and most severe health hazards that may result from exposure. 
 Duration of exposure, concentration of the substance and other 
 factors will affect your susceptibility to any of the potential 
 effects described below. 
 ------------------------------------------ 
 
 HEALTH HAZARD INFORMATION 
 
 Acute Health Effects 
 The following acute (short term) health effects may occur 
 immediately or shortly after exposure to 4,4'-Methylene: 
 
 *    Exposure can irritate the eyes. 
 *    4,4'-Methylene Dianiline can cause liver disease (toxic 
      hepatitis) from a single large exposure. Symptoms could 
      include loss of appetite, jaundice, dark urine, fever, upper 
      abdominal pain and fatigue. 
 
 Chronic Health Effects 
 The following chronic (long term) health effects can occur at some 
 time after exposure to 4,4'-Methylene and can last for months or 
 years: 
 
 Cancer Hazard 
 *    4,4'-Methylene Dianiline may be a CANCER CAUSING AGENT in 
      humans since it has been shown to cause liver, thyroid and 
      other types of cancers in animals. 
 *    Many scientists believe there is no safe level of exposure to 
      a cancer causing agent. Such substances may also have the 
      potential for causing reproductive damage in humans. 
 
 Reproductive Hazard 
 *    According to the information presently available to the New 
      Jersey Department of Health, 4,4'-Methylene Dianiline has not 
      been tested for its ability to adversely affect reproduction. 
 
 Other Long Term Effects 
 *    Repeated exposure can damage the liver and may damage the 
      kidneys. 
 
 MEDICAL 
 
 Medical Testing 
 Before beginning employment and at regular times after that, the 
 following are recommended: 
 
 *    Liver function tests. 
 
 If symptoms develop or overexposure is suspected, the following may 
 be useful: 
 
 *    Kidney function tests. 
 
 Any evaluation should include a careful history of past and present 
 symptoms with an exam. Medical tests that look for damage already 
 done are not a substitute for controlling exposure. 
 
 Request copies of your medical testing. You have a legal right to 
 this information under OSHA 1910.20. 
 
 WORKPLACE CONTROLS AND PRACTICES 
 
 Unless a less toxic chemical can be substituted for a hazardous 
 substance, ENGINEERING CONTROLS are the most effective way of 
 reducing exposure. The best protection is to enclose operations 
 and/or provide local exhaust ventilation at the site of chemical 
 release. Isolating operations can also reduce exposure. Using 
 respirators or protective equipment is less effective than the 
 controls mentioned above, but is sometimes necessary. 
 
 In evaluating the controls present in your workplace, consider: (1) 
 how hazardous the substance is, (2) how much of the substance is 
 released into the workplace and (3) whether harmful skin or eye 
 contact could occur. Special controls should be in place for highly 
 toxic chemicals or when significant skin, eye, or breathing 
 exposures are possible. 
 In addition, the following control is recommended: 
 
 *    Where possible, automatically transfer 4,4'-Methylene 
      Dianiline from drums or other storage containers to process 
      containers. 
 
 Good WORK PRACTICES can help to reduce hazardous exposures. The 
 following work practices are recommended: 
 *    Workers whose clothing has been contaminated by 4,4'-Methylene 
      Dianiline should change into clean clothing promptly. 
 *    Do not take contaminated work clothes home. Family members 
      could be exposed. 
 *    Contaminated work clothes should be laundered by individuals 
      who have been informed of the hazards of exposure to 4,4'- 
      Methylene Dianiline. 
 *    If there is the possibility of skin exposure, emergency shower 
      facilities should be provided. 
 *    On skin contact with 4,4'-Methylene Dianiline, immediately 
      wash or shower to remove the chemical. At the end of the 
      workshift, wash any areas of the body that may have contacted 
      4,4'-Methylene Dianiline, whether or not known skin contact 
      has occurred. 
 *    Do not eat, smoke, or drink where 4,4'-Methylene Dianiline is 
      handled, processed, or stored, since the chemical can be 
      swallowed. Wash hands carefully before eating or smoking. 
 *    Use a vacuum or a wet method to reduce dust during clean up. 
      DO NOT DRY SWEEP. 
 *    When vacuuming, a high efficiency particulate absolute (HEPA) 
      filter should be used, not a standard shop vacuum. 
 
 PERSONAL PROTECTIVE EQUIPMENT 
 
 WORKPLACE CONTROLS ARE BETTER THAN PERSONAL PROTECTIVE EQUIPMENT. 
 However, for some jobs (such as outside work, confined space entry, 
 jobs done only once in a while, or jobs done while workplace 
 controls are being installed), personal protective equipment may be 
 appropriate. 
 
 The following recommendations are only guidelines and may not apply 
 to every situation. 
 
 Clothing 
 *    Avoid skin contact with 4,4'-Methylene Dianiline. Wear 
      protective gloves and clothing. Safety equipment suppliers/ 
      manufacturers can provide recommendations on the most 
      protective glove/ clothing material for your operation. 
 *    All protective clothing (suits, gloves, footwear, headgear) 
      should be clean, available each day, and put on before work. 
 
 Eye Protection 
 *    Wear dust proof goggles and faceshield when working with 
      powders or dust, unless full facepiece respiratory protection 
      is worn. 
 
 Respiratory Protection 
 IMPROPER USE OF RESPIRATORS IS DANGEROUS. Such equipment should 
 only be used if the employer has a written program that takes into 
 account workplace conditions, requirements for worker training, 
 respirator fit testing and medical exams, as described in OSHA 
 1910.134. 
 *    Where the potential exists for exposures over 0.1 ppm, use a 
      MSHA/NIOSH approved supplied air respirator with a full 
      facepiece operated in the positive pressure mode or with a 
      full facepiece, hood, or helmet in the continuous flow mode, 
      or use a MSHA/NIOSH approved self contained breathing 
      apparatus with a full facepiece operated in pressure demand or 
      other positive pressure mode. 
 
 Common Name: 4,4'-Methylene Dianiline  
 DOT Number: None 
 DOT Emergency Guide code: No Citation 
 CAS Number: 101-77-9 
 ---------------------------------------- 
 NJ DOH Hazard rating 
 FLAMMABILITY                        1 
 REACTIVITY                          0 
 
 ---------------------------------------- 
 CANCER CAUSING AGENT 
 ---------------------------------------- 
 Hazard Rating Key: 0=minimal; 1=slight; 2=moderate; 3=serious; 
 4=severe 
 
 FIRE HAZARDS 
 *    4,4'-Methylene Dianiline may burn, but does not readily 
      ignite. 
 *    Use dry chemical, CO2, water spray, or foam extinguishers.  
 *    If employees are expected to fight fires, they must be trained 
      and equipped as stated in OSHA 1910.156. 
 
 SPILLS AND EMERGENCIES 
 
 If 4,4'-Methylene Dianiline is spilled, take the following steps: 
 
 *    Restrict persons not wearing protective equipment from area of 
      spill until cleanup is complete. 
 *    It may be necessary to contain and dispose of 4,4'-Methylene 
      as a HAZARDOUS WASTE. Contact your state Environmental Program 
      for specific recommendations. 
 
 ========================================== 
 FOR LARGE SPILLS AND FIRES immediately call your fire department. 
 ========================================== 
 
 HANDLING AND STORAGE 
 
 *    Prior to working with 4,4'-Methylene you should be trained on 
      its proper handling and storage. 
 *    Store in tightly closed containers in a cool well ventilated 
      area away from STRONG OXIDIZERS (such as CHLORINE, BROMINE, 
      and FLUORINE). 
 
 FIRST AID 
 
 POISON INFORMATION 
 
 Eye Contact 
 *    Immediately flush with large amounts of water for at least 15 
      minutes, occasionally lifting upper and lower lids. 
 
 Skin Contact 
 *    Quickly remove contaminated clothing. Immediately wash 
      contaminated skin with large amounts of water. 
 
 PHYSICAL DATA 
 
 Flash Point:           428oF 
 Water Solubility:   Slightly soluble 
 
 OTHER COMMONLY USED NAMES 
 
 Chemical Name: 
 4,4'-Methylenebis Benzenamine 
 
 Other Names and Formulations: 
 MDA; DDM; 4,4'-Diaminodiphenylmethane; Methylenebis(aniline). 
 ------------------------------------------ 
 Not intended to be copied and sold for commercial purposes. 
 ------------------------------------------ 
 NEW JERSEY DEPARTMENT OF HEALTH 
 Right to Know Program 
 CN 368, Trenton, NJ 08625 0368 
 ------------------------------------------ 
 ------------------------------------------ 
 
 ECOLOGICAL INFORMATION 
 
 4,4'-Methylene Dianiline is a synthetic chemical which is produced 
 commercially for its use as an intermediate in the preparation of 
 epoxy resins, polyurethane foams, rubber chemicals, and elastic 
 polymer fibers.  It is a light brown crystalline solid.  It may 
 enter the environment from industrial discharges or spills. 
 ACUTE (SHORT-TERM) ECOLOGICAL EFFECTS 
 
 Acute toxic effects may include the death of animals, birds, or 
 fish, and death or low growth rate in plants.  Acute effects are 
 seen two to four days after animals or plants come in contact with 
 a toxic chemical substance. 
 
 4,4'-Methylene Dianiline has moderate acute toxicity to aquatic 
 life, moderate to high acute toxicity to land animals, and high 
 toxicity to birds.  Insufficient data are available to evaluate or 
 predict the short-term effects of 4,4'-Methylene Dianiline to 
 plants. 
 
 CHRONIC (LONG-TERM) ECOLOGICAL EFFECTS 
 
 Chronic toxic effects may include shortened lifespan, reproductive 
 problems, lower fertility, and changes in appearance or behavior.  
 Chronic effects can be seen long after first exposure(s) to a toxic 
 chemical. 
 
 4,4'-Methylene Dianiline has moderate chronic toxicity to aquatic 
 life.  Insufficient data are available to evaluate or predict the 
 long-term effects of 4,4'-Methylene Dianiline to plants, birds, or 
 land animals. 
 
 WATER SOLUBILITY 
 
 4,4'-Methylene Dianiline is moderately soluble in water.  
 Concentrations of between 1 to 1,000 milligrams will mix with a 
 liter of water. 
 
 DISTRIBUTION AND PERSISTENCE IN THE ENVIRONMENT 
 
 4,4'-Methylene Dianiline is highly persistent in water, with a 
 half-life greater than 200 days.  The half-life of a pollutant is 
 the amount of time it takes for one-half of the chemical to be 
 degraded.  About 98.8% of 4,4'-Methylene Dianiline will eventually 
 end up in water; about 0.6%, respectively, will end up in 
 terrestrial soils and aquatic sediments. 
 
 BIOACCUMULATION IN AQUATIC ORGANISMS 
 
 Some substances increase in concentration, or bioaccumulate, in 
 living organisms as they breathe contaminated air, drink 
 contaminated water, or eat contaminated food.  These chemicals can 
 become concentrated in the tissues and internal organs of animals 
 and humans. 
 
 The concentration of 4,4'-Methylene Dianiline found in fish tissues 
 is expected to be somewhat higher than the average concentration of 
 4,4'-Methylene Dianiline in the water from which the fish was 
 taken. 
 
 SUPPORT DOCUMENT:  AQUIRE Database, ERL-Duluth, U.S. EPA. 
 
 
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